We
can see why he is sceptical. High performance batteries are the key
to the viability of electric cars and the supply of reliable and
cost-effective lithium-ion batteries will dictate the roll-out
schedule for E-Flex as well as the mass-produced electric cars from
other manufacturers, notably Renault-Nissan.
Lithium-ion
batteries come in several different forms. GM is depending on its
suppliers – either LG of Korea or a US subsidiary of Continental –
to produce purpose-built battery packs using special flat cells.
Tesla has beaten it to the market by using proprietary cells like
those of laptop computers and power tools. These cells, called 18650,
are cylindrical, 65mm long, and readily available from a number of
suppliers. The Tesla needs 6,831 of them, wired together in blocks
and gathered together in a liquid-cooled box.
Apart
from the complexity, underscored by the overheating problems that
have been encountered with laptops, Telsa’s is an expensive
solution to the problem of providing enough power for a high
performance electric car. Perhaps that doesn’t matter because the
Tesla is also sensationally dear: $122,000 in America and £92,000
in the UK.
So
only wealthy environmentally-committed enthusiasts will put their
names down to buy a Tesla Roadster. More than 1,100 orders have been
received in the US alone; by last month the first 16 had been
delivered. For Europe, a launch edition of 250 cars will be available
from next May. Sales in other parts of the world will follow.
If
the Roadster looks familiar it is because it is. Tesla short-cut the
blacksmith aspect of car making by adapting the Lotus Elise
two-seater convertible. Lotus builds the aluminium chassis and fits
the specially-designed composite body panels alongside the Elise in
its plant in Norfolk, England. These ‘gliders’ are sent to
California to be fitted with the 250 bhp electric motor, battery pack
and electronic control system.
What
emerges is a car with most of the character and agility of an Elise –
even if it is 350kg heavier - and similarly Spartan accommodation.
The surprising things are that it so quiet – there is none of the
usual electric vehicle whine – and so quick.
With
no more than a hard push on the accelerator, it will go from 0-100
km/h in 4.5 seconds and reach over 200 km/h. There is no gearchanging
involved; the Tesla manages fine with just one ratio.
The
regeneration system which feeds energy back to the battery pack when
the car is braking or coasting provides the equivalent of engine
braking when you come off the accelerator. The effect is so strong
that, driving at moderate speeds in town traffic, you hardly need to
use the brake pedal.
Tesla
claims a range of up to 360 km, way further than any other electric
car to date. The battery pack will take 16 hours to charge from a
normal household mains but only three hours when plugged into an
industrial 63-amp system.
Despite
Bob Lutz’s comments, Tesla is convinced that its battery pack is
reliable and durable. The battery cells are rated for 500 recharging
cycles, equivalent to 150,000 km, and Tesla guarantees the whole
vehicle for three years. If the battery pack has to be replaced after
this time, a new one will cost a cool $22,000.
The
next step for Tesla is to produce a second model, a four-door coupe
designed from scratch but with a similar power system to the
Roadster. Larger production, and year-by-year improvements in battery
efficiency and cost, will bring the price down to $60,000. Starting
in 2011, it plans to make 20,000 a year in a new factory in the San
Francisco area.
By
then Tesla will be in competition with the new generation electric
cars from the major car manufacturers. But right now Tesla is out
there alone with the only pure electric car that is more than an
urban runabout. It has beaten the industry giants by nearly two
years.
Significantly,
the Tesla company whose chairman is Elon Musk, one of the founders of
PayPal and a pioneer of space tourism, has started to recruit
executives from the blacksmith motor industry. Mike Donoughe,
engineering vice president, came from Chrysler, Chief Financial
Officer Deepak Ahuja is from Ford and the design chief Franz von
Holzhausen, was the director of Mazda’s US design studio.
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